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Improving Carbon Fiber Technology

Carbon fiber is the material of the future — a next-generation version of aluminum. Its properties are often considered the holy grail in manufacturing. Carbon fiber is a low-weight, high-strength, corrosion resistant material that can conduct electricity. The University of Kentucky Center for Applied Energy Research (UK CAER) is home to the largest carbon fiber spin line at any institution in North America. Over the past decade, our researchers have built a solution spinning line that draws visitors, collaborators, and research partners from across the Commonwealth, the nation and the world. And they are here for one thing: to lean on UK CAER’s carbon fiber research team as they seek answers to some of the toughest questions facing the industry.



graphic of Carbon Nanotubes

 

Exploring the Potential of Carbon Nanotube Technology


When carbon nanotubes (CNT) were first discovered in the early 1990s, it sparked a revolution in materials science. These incredible structures have an array of fascinating electronic, magnetic and mechanical properties. CNT are at least 100 times stronger than steel, but only one-sixth as heavy, so nanotube fibers could strengthen almost any material. Nanotubes can conduct heat and electricity far better than copper. CNT are already being used in polymers to control or enhance conductivity and are added to anti-static packaging. For nearly two decades, UK CAER scientists have been involved in multi-walled carbon nanotube (MWCNT) synthesis and research. During that time, the carbon materials group researched many of the desirable properties that MWCNTs exhibit, including strength, stiffness, electrical conductivity, and thermal conductivity. Additionally, the group has worked extensively to make multi-walled carbon nanotubes more accessible by driving down their cost through continuous production technology.
 



A figure showing the PEDOT:PSS wet-spinning process

PEDOT: PSS Fibers

Poly(3,4-ethylenedioxythiophene): poly(styrenesulfonate) (PEDOT:PSS) fibers are p-type conductive polymer fibers that combine excellent electrical and mechanical performance, making them attractive for wearable and flexible electronics. Using a continuous wet spinning technique developed at UK CAER, these fibers achieve conductivities exceeding 2000 S/cm, along with a tensile modulus over 15 GPa. Ongoing work is focused on advancing multifilament spinning for production of continuous fiber tows for greater processibility. Our single filament fibers have already been applied in a range of applications, including organic electrochemical transistors (OECTs) and thermoelectric devices.​

The Spinline

Get a look behind the scenes at the University of Kentucky Center for Applied Energy Research's Carbon Precursor Fiber Spinline, the largest of its kind in North America.

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Paula Alarcón-Espejo
PhD Candidate
Categories
Carbon Electronics
Carbon Materials
Email
paula.alarconespejo@uky.edu
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John Craddock
Program Manager
Categories
Carbon Materials
Phone
859-257-0393
Email
john.craddock@uky.edu
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David Eaton
Program Manager
Categories
Carbon Materials
Email
david.eaton@uky.edu
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Vivian Edwards
Assistant Research Scientist
Categories
Carbon Materials
Email
vivian.edwards@uky.edu
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Cody Fox
Engineer Technician
Categories
Carbon Materials
Email
cody.fox@uky.edu
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George Frank
Research Assistant
Categories
Carbon Materials
Email
george.frank@uky.edu
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Nitil Hiremath
Associate Research Engineer
Categories
Carbon Materials
Email
Nitilaksha.Hiremath@uky.edu
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Nik Hochstrasser
Research Engineer Senior
Categories
Carbon Materials
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Andrea Howard
Administrative Assistant
Categories
Carbon Materials
Phone
859-257-0366
Email
andrea.howard@uky.edu
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Aman Kaur
Research Faculty CHE
Categories
Carbon Electronics
Carbon Materials
Location
CP217 Chemistry Physics Bldg
Email
aman.kaur@uky.edu
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Justin Lacy
Engineer Technician
Categories
Carbon Materials
Email
justin.lacy@uky.edu
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Michela Martinelli
Senior Research Engineer
Categories
Carbon Materials
Sustainable and Alternative Fuels
Phone
859-257-0334
Email
michela.martinelli@uky.edu
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Ashley Morris
Principal Research Engineer
Categories
Carbon Materials
Phone
859-257-0373
Email
ashley.morris@uky.edu
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Vidya Murthy
Assistant Research Engineer
Categories
Carbon Materials
Email
vsa241@uky.edu
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Leah Noble
Associate Research Engineer
Categories
Carbon Materials
Email
leno224@uky.edu
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Kirk Norasak
Associate Research Engineer
Categories
Carbon Materials
Email
knora2@uky.edu
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Dali Qian
Senior Research Associate
Categories
Carbon Materials
Email
dali.qian@uky.edu
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Christina Thompson
Research Assistant
Categories
Carbon Materials
Email
Christina.Thompson16@uky.edu
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Asmund Vego
Senior Research Engineer
Categories
Carbon Materials
Email
Asmund.Vego@uky.edu
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Matt Weisenberger
Associate Director
Categories
Administration
Carbon Materials
Phone
859-257-0322
Email
matt.weisenberger@uky.edu

Carbon videos